CORROSION MANAGEMENT

COURSE DESCRIPTION

Corrosion on metals is un-expected damage and in the other hand, it is un-avoided. Corrosion problems in industry always caused high cost every year, it is spent to control the corrosion and replace corroded or contaminated products. Understanding corrosion phenomena is the first step to control the corrosion it self. This course is designed to provide description and basic knowledge of corrosion, which related to various modes of corrosion, and how to control the corrosion. Through this course, attendants will be able to define the types, major causes and the failures caused by corrosion. In further benefits, attendants will have the ability to decide the best method to control the corrosion and also be able to predict the remaining life time of a product or an equipment by using the combination of software application, economic evaluation, and case studies.

COURSE OBJECTIVE

This course will provide knowledge refreshment about corrosion, and upgrade the understanding of these following subjects:

COURSE OUTLINE

  1. Introduction

a.Cost of Corrosion

b.The influence of people

  1. Corrosion Modes:

a.Uniform corrosion

  1. Atjospheric corrosion
  2. Galvanic corrosion

iii. Stray current corrosion

  1. General biological corrosion
  2. Molten Salts corrosion
  3. Liquid Metal corrosion

vii. High temperature corrosion

b.Localized Corrosion

  1. Filiform corrosion
  2. Crevice corrosion

iii. Pitting corrosion

  1. Localized biological corrosion

c.Metallurgically Influenced Corrosion

  1. Intergranular corrosion
  2. Dealloying corrosion

d.Mechanically Assisted Corrosion

  1. Erosion-corrosion
  2. Fretting Corrosion

iii. Cavitation corrosion

  1. Corrosion fatigue

e.Environmentally Induced Cracking

  1. Stress corrosion cracking
  2. Hydrogen damage

iii. Liquid metal embrittlement

  1. Solid metal induced embrittlement
  2. The Electrochemical aspect of corrosion:

a.Electrochemistry cell

b.Corrosion tendency and electrode potentials

c.Pourbaix diagram

d.Polarization and corrosion rate

e.Passivity theory

  1. Corrosion Protection Methods

a.Protective coating

  1. Painting
  2. Electrochemical coating

iii. Spray coating

b.Corrosion inhibitors

  1. Classification
  2. Inhibition mechanism coating

iii. Selection of inhibitor system

  1. Cathodic Protection
  2. Sacrificial anode
  3. Impressed current
  4. Anodic Protection
  5. Cases Studies
  6. CO2 corrosion in pipeline
  7. Stress corrosion cracking of impeller materials
  8. Microbiological corrosion
  9. High temperature corrosion
  10. Intergranular corrosion
  11. Crevice corrosion of heat exchanger tubes

WHO SHOULD ATTANDANCE:

Supervisor, engineering, Management & technical maintenance.

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